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How to replace KitchenAid mixer gears on a 600 Professional 6-quart?

Replacing the gears on a KitchenAid Professional 600 6-quart mixer is a relatively advanced DIY repair, and it's essential to proceed with caution and care. KitchenAid mixers are well-known for their durability, but over time, the gears may wear out, causing issues with mixing and grinding. Here's a step-by-step guide to help you replace the gears in your KitchenAid Professional 600 mixer:

Tools and Materials You'll Need:
* Replacement gears (ensure they are compatible with your mixer model)
* Screwdriver
* Needle-nose pliers
* Allen wrench or hex key set
* Food-grade grease
* Cleaning brushes or cotton swabs
* Towels or cloths
Safety Precautions:
Before starting any repair work, ensure that your KitchenAid mixer is unplugged from the electrical outlet for safety.
Step 1: Disassembly
* Remove the attachments and bowl from your KitchenAid mixer.
* Locate and remove the screws that secure the mixer's housing. Depending on your mixer's specific model, there may be multiple screws in different locations. Typically, you will find screws on the top, rear, and sides of the mixer.
* Carefully lift off the mixer's housing to expose the inner components.
Step 2: Remove the Motor Assembly
* Locate the motor assembly, which is the part responsible for driving the gears.
* Using a screwdriver, gently remove the screws that secure the motor assembly to the mixer's base.
* Carefully lift the motor assembly out of the mixer.
Step 3: Access the Gearbox
* The gearbox contains the gears that need replacement. It's typically located at the top of the mixer's base.
* Use an Allen wrench or hex key to remove the bolts securing the gearbox cover. Keep these bolts in a safe place, as you will need them later.
* Once the cover is removed, you will have access to the gears.
Step 4: Replace the Gears
* Carefully remove the old gears from the gearbox. Pay attention to their placement and orientation, as you'll need to install the new gears in the same way.
* Clean the gearbox and any other components, such as the worm gear and planetary assembly, using cleaning brushes or cotton swabs. Remove any old grease and debris.
* Apply food-grade grease to the new gears and the other gearbox components. Ensure that you distribute the grease evenly.
* Install the new gears in the same positions and orientation as the old ones.
Step 5: Reassemble the Mixer
* Reattach the gearbox cover and secure it with the bolts you removed earlier using the Allen wrench or hex key.
* Carefully place the motor assembly back into the mixer's base, aligning it correctly.
* Secure the motor assembly by reinstalling the screws you removed in the disassembly step.
* Replace the mixer's housing, ensuring it fits correctly over the motor assembly.
* Secure the housing by reinstalling the screws.
Step 6: Test the Mixer
* Plug in the mixer and run it briefly to ensure that the gears are functioning correctly. Listen for any unusual noises or grinding sounds.
* If everything appears to be working correctly, turn off the mixer and unplug it.
Step 7: Final Check
* Reattach the mixer's attachments and bowl.
* Run the mixer with a small load (e.g., a basic dough or batter) to confirm that it operates smoothly and mixes without any issues.

If you encounter any problems during the reassembly or testing phase, it's essential to double-check your work and make sure all components are correctly aligned and secured. If the mixer still doesn't operate correctly or if you're uncomfortable with the repair process, it's advisable to seek professional assistance from a KitchenAid service technician to ensure the safe and proper functioning of your KitchenAid Professional 600 mixer.
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